Lean/Six Sigma Black Belt Class Projects
Over $12 Million in Documented
Savings for
Completed Projects
$126,000 Reduced planned inventory
levels
$125,000 Reduced unneeded engineering
designs in the product
$65,456
Redesign and testing of
manufacturing production membranes
$125,000 Redesign of the
extrusion
equipment to produce bedding materials
$825,000 New design for
receiving
materials and offloading
$87,000 Reduced the
amount of
time it takes to process a customer quote
$90,000
Reduced machining defects
$107,230 Improved veneer
panel
process
$403,228 Improved
estimating and
machining process
$113,402 Improved Human
Resource
Readiness
$203,328 Implemented
Results Based
Training
$292,889 Standardized salt
target
$265,000 Improved glass
bead yield
$385,276 Reduced
non-contract
inventory
$388,750 Implemented
uniform calcium
content in sliced cheese
$55,825 Implemented
sub
assembly process
$356,039 Increased load
bars per
hour
$62,571 Reduced
warehouse
order fulfillment error
$56,000
Improved laser estimating process
$93,000
Flow Mold Variance Reduction
$61,600 Reduce scrap in
lamination process
$1,019,616
Reduce flow time through IT claims
$356,039 Increased load bars per hour
Plus more
Well over
$5
Million Estimated Sales Revenue Increase as a Result
of Projects
For
confidentiality, the
Companies and names have been removed.
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